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常用焊接工艺分类 Common Welding Process Classifications

发布时间:2025-03-27 信息来源:新免机械 浏览次数:0

主要包括以下几种:

1.手工电弧焊焊接工艺。这是最常用的焊接工艺之一,利用电弧产生的热量来熔化焊条和母材,从而实现焊接。这种工艺操作简便,适用于各种金属材料。

2.埋弧焊焊接工艺。这是一种自动化焊接工艺,主要用于焊接长焊缝。在焊接过程中,电弧被埋在焊剂和母材之间,可以有效地控制焊接质量和焊接速度。

3.气体保护焊焊接工艺。这种工艺使用气体来保护电弧和熔池,防止空气对焊接区域的影响。气体保护焊适用于各种金属材料,焊接质量稳定。

4.等离子弧焊接工艺。等离子弧焊接是一种高精度的焊接工艺,适用于薄壁材料和精细零件的焊接。它利用高温的等离子电弧来熔化母材,实现高质量的焊接。

5.电渣焊焊接工艺。电渣焊是一种高效的焊接工艺,适用于厚壁大件的焊接。在焊接过程中,电流通过熔渣产生热量,使焊条和母材熔化,实现焊接。


Common Welding Process Classifications

1. Manual Arc Welding‌

Definition‌: A widely used process where an electric arc generates heat to melt the electrode and base metal, forming a weld.

Features‌:

Simple operation, adaptable to various metals (steel, aluminum, etc.).

Requires skilled workers to control arc stability and weld quality.

2. Submerged Arc Welding (SAW)‌

Definition‌: An automated process ideal for long, continuous seams. The arc is buried under a layer of flux, shielding the weld from air.

Features‌:

High efficiency and consistent weld quality.

Commonly used in shipbuilding, pipelines, and structural steel.

3. Gas Shielded Welding‌

Definition‌: Uses inert or active gas (e.g., argon, CO₂) to protect the arc and molten pool from atmospheric contamination.

Types‌:

MIG/MAG Welding‌: Metal Inert Gas (MIG) or Metal Active Gas (MAG) for versatile metal joining.

TIG Welding‌: Tungsten Inert Gas (TIG) for high-precision welds (e.g., stainless steel).

Features‌:

Stable quality, minimal spatter, and clean results.

4. Plasma Arc Welding (PAW)‌

Definition‌: A high-precision process using a concentrated plasma arc (up to 30.000°C) for thin materials or intricate parts.

‌ Applications‌:

Aerospace components, medical devices, and electronics.

Features‌:

Minimal distortion and deep penetration with narrow welds.

5. Electroslag Welding (ESW)‌

‌ Definition‌: A high-efficiency method for thick materials (e.g., heavy machinery). Current passes through molten slag, generating heat to melt the electrode and base metal.

‌ Features‌:

Single-pass welding for thick sections (up to 300mm).

Used in pressure vessels and large structural fabrication.